Summary
The main objective of HIPERMAT is the empowering of future low carbon technologies with new materials and components by their enhanced environmental impact reduction across the value chain. At least two new bulk refractory stainless steels, a high entropy alloy and a ceramic coating will be developed through advanced modelling, hidrosolification, LMD and ceramic coatings in new beam and ring prototypes with embedded sensors in a hot stamping furnace. This objective will be achieved by setting a strong basis gathering all manufacturing conditions across the value chain: from the manufacturing of main components (beams and rings) by sand casting and centrifugal casting, the engineering in the furnace construction and the final use of the equipment in hot stamping companies.These data will be used to develop the strategies for materials selection, embedded sensors development, environmental continuous assessment, advanced modelling, data capture and main tests to be performed for material and component validation. After this, materials will be tested for high temperature performance properties such as thermal fatigue, creep, crack growth rate and wear/corrosion. In parallel, new manufacturing technologies such as hidrosolidification, LMD and ceramic coatings will be developed and tested in component like geometries towards an easier and faster approach to final solutions. All these activities will be supported by advanced modelling architecture based on a combination of thermodynamic, thermokinetics, fluids dynamics, heat interchange and metal solidification physics together with model predictive control tools based on in artificial intelligence. The combined effect of material and technologies will be finally tested in component like geometries and, once validated, transferred to prototype components represented by beams and rings that will be integrated in a real furnace together with embedded sensors for continuous monitoring and comparison with standard components.
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| Web resources: | https://cordis.europa.eu/project/id/958196 |
| Start date: | 01-11-2020 |
| End date: | 30-04-2024 |
| Total budget - Public funding: | 5 360 042,00 Euro - 5 360 042,00 Euro |
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Original description
The main objective of HIPERMAT is the empowering of future low carbon technologies with new materials and components by their enhanced environmental impact reduction across the value chain. At least two new bulk refractory stainless steels, a high entropy alloy and a ceramic coating will be developed through advanced modelling, hidrosolification, LMD and ceramic coatings in new beam and ring prototypes with embedded sensors in a hot stamping furnace. This objective will be achieved by setting a strong basis gathering all manufacturing conditions across the value chain: from the manufacturing of main components (beams and rings) by sand casting and centrifugal casting, the engineering in the furnace construction and the final use of the equipment in hot stamping companies.These data will be used to develop the strategies for materials selection, embedded sensors development, environmental continuous assessment, advanced modelling, data capture and main tests to be performed for material and component validation. After this, materials will be tested for high temperature performance properties such as thermal fatigue, creep, crack growth rate and wear/corrosion. In parallel, new manufacturing technologies such as hidrosolidification, LMD and ceramic coatings will be developed and tested in component like geometries towards an easier and faster approach to final solutions. All these activities will be supported by advanced modelling architecture based on a combination of thermodynamic, thermokinetics, fluids dynamics, heat interchange and metal solidification physics together with model predictive control tools based on in artificial intelligence. The combined effect of material and technologies will be finally tested in component like geometries and, once validated, transferred to prototype components represented by beams and rings that will be integrated in a real furnace together with embedded sensors for continuous monitoring and comparison with standard components.Status
SIGNEDCall topic
LC-SPIRE-08-2020Update Date
27-10-2022
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