PRETZEL | Novel modular stack design for high pressure PEM water electrolyzer technology with wide operation range and reduced cost

Summary
Green hydrogen produced by electrolysis might become a key energy carrier for the implementation of renewable energy as a cross-sectional connection between the energy sector, industry and mobility. Proton exchange membrane (PEM) electrolysis is the preferred technology for this purpose, yet large facilities can hardly achieve FCH-JU key performance indicators (KPI) in terms of cost, efficiency, lifetime and operability. Consequently, a game changer in the technology is necessary. PRETZEL consortium will develop a 25 kW PEM electrolyzer system based on a patented innovative cell concept that is potentially capable of reaching 100 bar differential pressure. The electrolyzer will dynamically operate between 4 and 6 A cm^(-2) and 90 °C achieving an unprecedented efficiency of 70%. This performance will be maintained for more than 2000 h of operation. Moreover, the capital cost of stack components will be largely reduced by the use of non-precious metal coatings and advanced ceramic aerogel catalyst supports. Likewise, the system balance of plant (BoP) will be optimized for cost reduction and reliability. The high pressure hydrogen generator will become part of the product portfolio of a German manufacturer but at the end of PREZEL, this company will establish a supply business partnership and R&D collaboration with France, Spain, Greece and Rumania, strengthening and consolidating cooperation among EU states with contrasting economies. Lastly, the hydrogen produced by the PEM electrolyzer will not be wasted, but rather used for feeding the fuel cell test stations in one of the partner’s laboratory.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/779478
Start date: 01-01-2018
End date: 30-06-2021
Total budget - Public funding: 1 999 088,75 Euro - 1 999 088,00 Euro
Cordis data

Original description

Green hydrogen produced by electrolysis might become a key energy carrier for the implementation of renewable energy as a cross-sectional connection between the energy sector, industry and mobility. Proton exchange membrane (PEM) electrolysis is the preferred technology for this purpose, yet large facilities can hardly achieve FCH-JU key performance indicators (KPI) in terms of cost, efficiency, lifetime and operability. Consequently, a game changer in the technology is necessary. PRETZEL consortium will develop a 25 kW PEM electrolyzer system based on a patented innovative cell concept that is potentially capable of reaching 100 bar differential pressure. The electrolyzer will dynamically operate between 4 and 6 A cm^(-2) and 90 °C achieving an unprecedented efficiency of 70%. This performance will be maintained for more than 2000 h of operation. Moreover, the capital cost of stack components will be largely reduced by the use of non-precious metal coatings and advanced ceramic aerogel catalyst supports. Likewise, the system balance of plant (BoP) will be optimized for cost reduction and reliability. The high pressure hydrogen generator will become part of the product portfolio of a German manufacturer but at the end of PREZEL, this company will establish a supply business partnership and R&D collaboration with France, Spain, Greece and Rumania, strengthening and consolidating cooperation among EU states with contrasting economies. Lastly, the hydrogen produced by the PEM electrolyzer will not be wasted, but rather used for feeding the fuel cell test stations in one of the partner’s laboratory.

Status

CLOSED

Call topic

FCH-02-1-2017

Update Date

26-10-2022
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Horizon 2020
H2020-EU.3. SOCIETAL CHALLENGES
H2020-EU.3.3. SOCIETAL CHALLENGES - Secure, clean and efficient energy
H2020-EU.3.3.8. FCH2 (energy objectives)
H2020-EU.3.3.8.1. Increase the electrical efficiency and the durability of the different fuel cells used for power production to levels which can compete with conventional technologies, while reducing costs
H2020-JTI-FCH-2017-1
FCH-02-1-2017 Game changer Water Electrolysers
H2020-EU.3.3.8.2. Increase the energy efficiency of production of hydrogen mainly from water electrolysis and renewable sources while reducing operating and capital costs, so that the combined system of the hydrogen production and the conversion using the fuel cell system can compete with the alternatives for electricity production available on the market
H2020-JTI-FCH-2017-1
FCH-02-1-2017 Game changer Water Electrolysers