Giantleap | Giantleap Improves Automation of Non-polluting Transportation with Lifetime Extension of Automotive PEM fuel cells

Summary
Fuel-Cell Electric Buses (FCEBs) have been deployed in multiple demonstrations in Europe, Canada and the USA, but they still suffer from high costs and low availability.
Oddly enough, the low availability has almost always been due to control issues and hybridisation strategies rather than problems in the fuel cells themselves.

Giantleap aims to increase the availability and reduce the total cost of ownership of FCEBs by increasing the lifetime and reliability of the fuel cell system; this will be achieved with advanced online diagnostics of the fuel cells and the balance-of-plant components of the system, coupled with prognostics methods to calculate the system's residual useful life, and advanced control algorithms able to exploit this information to maximise the system's life.
The same control system will also be engineered for robustness, in order to increase availability to the level of diesel buses or better.

Giantleap will improve the understanding of degradation in fuel-cell systems with extensive experimentation and analysis; diagnostic and prognostic methods will focus on exploitation of current sensors to make the novel control approach cost-effective.
Giantleap includes the demonstration of a prototype in relevant environment, allowing the project to reach technology readiness level 6.

The prototype will be a trailer-mounted fuel-cell based range extender meant for battery city buses. The ability to swap out the range extender in case of malfunctions greatly increases the availability of the bus, while the large battery capacity allows the bus to complete its route should malfunctions occur during usage.
Furthermore, the large battery capacity will give the control system ample opportunity to optimise fuel-cell usage via hybridisation management strategies.
Unfold all
/
Fold all
More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/700101
Start date: 01-05-2016
End date: 31-10-2019
Total budget - Public funding: 3 260 297,50 Euro - 3 260 297,00 Euro
Cordis data

Original description

Fuel-Cell Electric Buses (FCEBs) have been deployed in multiple demonstrations in Europe, Canada and the USA, but they still suffer from high costs and low availability.
Oddly enough, the low availability has almost always been due to control issues and hybridisation strategies rather than problems in the fuel cells themselves.

Giantleap aims to increase the availability and reduce the total cost of ownership of FCEBs by increasing the lifetime and reliability of the fuel cell system; this will be achieved with advanced online diagnostics of the fuel cells and the balance-of-plant components of the system, coupled with prognostics methods to calculate the system's residual useful life, and advanced control algorithms able to exploit this information to maximise the system's life.
The same control system will also be engineered for robustness, in order to increase availability to the level of diesel buses or better.

Giantleap will improve the understanding of degradation in fuel-cell systems with extensive experimentation and analysis; diagnostic and prognostic methods will focus on exploitation of current sensors to make the novel control approach cost-effective.
Giantleap includes the demonstration of a prototype in relevant environment, allowing the project to reach technology readiness level 6.

The prototype will be a trailer-mounted fuel-cell based range extender meant for battery city buses. The ability to swap out the range extender in case of malfunctions greatly increases the availability of the bus, while the large battery capacity allows the bus to complete its route should malfunctions occur during usage.
Furthermore, the large battery capacity will give the control system ample opportunity to optimise fuel-cell usage via hybridisation management strategies.

Status

CLOSED

Call topic

FCH-01.2-2015

Update Date

27-10-2022
Images
No images available.
Geographical location(s)
Structured mapping
Unfold all
/
Fold all
Horizon 2020
H2020-EU.3. SOCIETAL CHALLENGES
H2020-EU.3.4. SOCIETAL CHALLENGES - Smart, Green And Integrated Transport
H2020-EU.3.4.6. FCH2 (transport objectives)
H2020-EU.3.4.6.1. Reduce the production cost of fuel cell systems to be used in transport applications, while increasing their lifetime to levels which can compete with conventional technologies
H2020-JTI-FCH-2015-1
FCH-01.2-2015 Diagnostics and control for increased fuel cell system lifetime in automotive applications