DRIVEMODE | Integrated Modular Distributed Drivetrain for Electric/Hybrid Vehicles

Summary
Within this project a new compact and efficient high speed 30-50 kW electrical machine will be integrated with an efficient fully SiC drive and a gearbox within a powertrain traction module. The electrical machine will have a dry rotor direct liquid cooling system integrated with the cooling system for the SiC drive. This traction module can be mechanically coupled with an axle of a low performance electric/hybrid vehicle, or several units could be coupled directly with the wheels for a high performance vehicle or a light-duty vehicle or a bus. Economic feasibility of mass-manufacturing of different electric machine topologies will be studied to choose the best trade-off between performance, manufacturing cost, and efficiency in the selected performance range. Feasibility of direct drive, single stage, and two-stage switchable high speed gearboxes will be studied as well. The resultant powertrain traction module will be an optimal trade-off between efficiency, manufacturability, and cost, utilizing newest technologies in electrical machines, power electronics, and high speed gearboxes. We will demonstrate the scalability of the solution by embedding several powertrain modules on board a test vehicle.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/769989
Start date: 01-11-2017
End date: 31-03-2021
Total budget - Public funding: 9 519 067,50 Euro - 9 519 067,00 Euro
Cordis data

Original description

Within this project a new compact and efficient high speed 30-50 kW electrical machine will be integrated with an efficient fully SiC drive and a gearbox within a powertrain traction module. The electrical machine will have a dry rotor direct liquid cooling system integrated with the cooling system for the SiC drive. This traction module can be mechanically coupled with an axle of a low performance electric/hybrid vehicle, or several units could be coupled directly with the wheels for a high performance vehicle or a light-duty vehicle or a bus. Economic feasibility of mass-manufacturing of different electric machine topologies will be studied to choose the best trade-off between performance, manufacturing cost, and efficiency in the selected performance range. Feasibility of direct drive, single stage, and two-stage switchable high speed gearboxes will be studied as well. The resultant powertrain traction module will be an optimal trade-off between efficiency, manufacturability, and cost, utilizing newest technologies in electrical machines, power electronics, and high speed gearboxes. We will demonstrate the scalability of the solution by embedding several powertrain modules on board a test vehicle.

Status

CLOSED

Call topic

GV-04-2017

Update Date

27-10-2022
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Horizon 2020
H2020-EU.3. SOCIETAL CHALLENGES
H2020-EU.3.4. SOCIETAL CHALLENGES - Smart, Green And Integrated Transport
H2020-EU.3.4.0. Cross-cutting call topics
H2020-GV-2017
GV-04-2017 Next generation electric drivetrains for fully electric vehicles, focusing on high efficiency and low cost