EM-TECH | Innovative e-motor technologies covering e-axles and e-corners vehicle architectures for high-efficient and sustainable e-mobility

Summary
EM-TECH brings together 10 participants from industry and academia to develop novel solutions to push the boundaries of electric machine technology for automotive traction, through: i) innovative direct and active cooling designs; ii) virtual sensing functionalities for the high-fidelity real-time estimation of the operating condition of the machine; iii) enhanced machine control, bringing reduced design and operating conservativeness enabled by ii); iv) electric gearing to provide enhanced operational flexibility and energy efficiency; v) digital twin based optimisation, embedding systematic consideration of Life Cycle Analysis and Life Cycle Costing aspects since the early design stages; and vi) adoption of recycled permanent magnets and circularity solutions.

The proposed innovations will be implemented in new series of radial flux direct drive in-wheel motors characterised by so far unexplored levels of torque density (>150 Nm/litre, >50 Nm/kg), and on-board single stator double rotor type ironless axial flux machines providing power density and specific power levels in excess of 30 kW/litre and 10 kW/kg. The solutions will address both passenger car and van applications (continuous power levels of 50 kW - 120 kW), providing competitive costs (25%), and to >60% decrease of the rare earth content, including implementation of magnet recycling solutions.

EM-TECH obtained the support of several car makers (AUDI and Changan UK), which will strengthen the exploitation strategy. EM-TECH will further directly contribute to the relevant European Destination and KSO C and A, by supporting the establishment of a European leadership in the sector of key digital, enabling and emerging technologies, and the development of the respective value chains.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101096083
Start date: 01-01-2023
End date: 31-12-2025
Total budget - Public funding: 3 834 550,00 Euro - 3 834 550,00 Euro
Cordis data

Original description

EM-TECH brings together 10 participants from industry and academia to develop novel solutions to push the boundaries of electric machine technology for automotive traction, through: i) innovative direct and active cooling designs; ii) virtual sensing functionalities for the high-fidelity real-time estimation of the operating condition of the machine; iii) enhanced machine control, bringing reduced design and operating conservativeness enabled by ii); iv) electric gearing to provide enhanced operational flexibility and energy efficiency; v) digital twin based optimisation, embedding systematic consideration of Life Cycle Analysis and Life Cycle Costing aspects since the early design stages; and vi) adoption of recycled permanent magnets and circularity solutions.

The proposed innovations will be implemented in new series of radial flux direct drive in-wheel motors characterised by so far unexplored levels of torque density (>150 Nm/litre, >50 Nm/kg), and on-board single stator double rotor type ironless axial flux machines providing power density and specific power levels in excess of 30 kW/litre and 10 kW/kg. The solutions will address both passenger car and van applications (continuous power levels of 50 kW - 120 kW), providing competitive costs (25%), and to >60% decrease of the rare earth content, including implementation of magnet recycling solutions.

EM-TECH obtained the support of several car makers (AUDI and Changan UK), which will strengthen the exploitation strategy. EM-TECH will further directly contribute to the relevant European Destination and KSO C and A, by supporting the establishment of a European leadership in the sector of key digital, enabling and emerging technologies, and the development of the respective value chains.

Status

SIGNED

Call topic

HORIZON-CL5-2022-D5-01-09

Update Date

09-02-2023
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Zero-emission Road Transport Partnership (2Zero)
2Zero Partnership Call 2022
HORIZON-CL5-2022-D5-01-09 Nextgen EV components: High efficiency and low cost electric motors for circularity and low use of rare resources (2ZERO)
Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.5 Climate, Energy and Mobility
HORIZON.2.5.0 Cross-cutting call topics
HORIZON-CL5-2022-D5-01
HORIZON-CL5-2022-D5-01-09 Nextgen EV components: High efficiency and low cost electric motors for circularity and low use of rare resources (2ZERO)
HORIZON.2.5.6 Industrial Competitiveness in Transport
HORIZON-CL5-2022-D5-01
HORIZON-CL5-2022-D5-01-09 Nextgen EV components: High efficiency and low cost electric motors for circularity and low use of rare resources (2ZERO)
HORIZON.2.5.7 Clean, Safe and Accessible Transport and Mobility
HORIZON-CL5-2022-D5-01
HORIZON-CL5-2022-D5-01-09 Nextgen EV components: High efficiency and low cost electric motors for circularity and low use of rare resources (2ZERO)