INTEGRADDE | Intelligent data-driven pipeline for the manufacturing of certified metal parts through Direct Energy Deposition processes

Summary

The industrialisation of Additive Manufacturing (AM) requires a holistic data management and integrated automation. INTEGRADDE aims to develop an end-to-end Digital Manufacturing solution, enabling a cybersecured bidirectional dataflow for a seamless integration across the entire AM chain.

The goal is to develop a new manufacturing methodology capable of ensuring the manufacturability, reliability and quality of a target metal component from initial product design via Direct Energy Deposition (DED) technologies, implementing a zero-defect manufacturing approach ensuring robustness, stability and repeatibility of the process.

To achieve this aim, INTEGRADDE addresses following key innovations:

  • Development of an intelligent data-driven AM pipeline.
  • Combination of automatic topology optimisation algorithms for design, multi-scale process modelling, automated hardware-independent process planning, online control and distributed NDT for the manufacturing of certified metal parts.
  • A self-adaptive control is adopted focused on the implementation of non-propagation of defects strategy. Moreover, Data Analytics will provide a continuous refinement by acquiring process knowledge to assist in the manufacturing of new metal components, improving right-first-time production by adopting a mass customization approach
  • Cybersecurity ensures data integrity along the AM workflow, providing a novel manufacturing methodology for the certification of metal AM parts.


INTEGRADDE implements a twofold deployment approach for the pilot lines: both in application-driven at five industrial end-users (steel, tooling, aeronautics, and construction) and open-pilot networks at RTOs already owning AM infrastructure (AIMEN, IREPA, CEA, WEST). This will allow a continuous validation and deployment of specific developments towards industrialization, boosting definitive uptake of AM in EU metalworking sector.

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More information & hyperlinks
Web resources: http://www.integraddeproject.eu/
https://cordis.europa.eu/project/id/820776
Start date: 01-10-2018
End date: 31-03-2023
Total budget - Public funding: 12 716 173,00 Euro - 12 716 173,00 Euro
Twitter: @Integradde
Cordis data

Original description

The industrialisation of Additive Manufacturing (AM) requires a holistic data management and integrated automation. INTEGRADDE aims to develop an end-to-end Digital Manufacturing solution, enabling a cybersecured bidirectional dataflow for a seamless integration across the entire AM chain.

The goal is to develop a new manufacturing methodology capable of ensuring the manufacturability, reliability and quality of a target metal component from initial product design via Direct Energy Deposition (DED) technologies, implementing a zero-defect manufacturing approach ensuring robustness, stability and repeatibility of the process. To achieve this aim, INTEGRADDE addresses following key innovations:
- Development of an intelligent data-driven AM pipeline.
- Combination of automatic topology optimisation algorithms for design, multi-scale process modelling, automated hardware-independent process planning, online control and distributed NDT for the manufacturing of certified metal parts.
- A self-adaptive control is adopted focused on the implementation of non-propagation of defects strategy. Moreover, Data Analytics will provide a continuous refinement by acquiring process knowledge to assist in the manufacturing of new metal components, improving right-first-time production by adopting a mass customization approach
- Cybersecurity ensures data integrity along the AM workflow, providing a novel manufacturing methodology for the certification of metal AM parts.

INTEGRADDE implements a twofold deployment approach for the pilot lines: both in application-driven at five industrial end-users (steel, tooling, aeronautics, and construction) and open-pilot networks at RTOs already owning AM infrastructure (AIMEN, IREPA, CEA, WEST). This will allow a continuous validation and deployment of specific developments towards industrialization, boosting definitive uptake of AM in EU metalworking sector.

Status

CLOSED

Call topic

DT-FOF-04-2018

Update Date

27-10-2022
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Factories of the Future Partnership (FoF) - Made in Europe Partnership (MiE)
H2020 - Factories of the Future
H2020-FoF-2018
DT-FOF-04-2018 Pilot lines for metal Additive Manufacturing (IA 50%)
Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.5. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
H2020-EU.2.1.5.1. Technologies for Factories of the Future
H2020-NMBP-FOF-2018
DT-FOF-04-2018 Pilot lines for metal Additive Manufacturing (IA 50%)