HEAF | High-Efficiency Axial Flux Machines

Summary
Electric machines (generators and motors) are ubiquitous, the cornerstones of the modern world and the transition into a low-carbon economy. The impact of electrical machine’s performance on all aspects of energy, from cost-effectiveness to environmental footprint, cannot be overstated. Most machines, however, are based induction motor + gearboxes combinations. These have limited efficiencies and poor reliability, making them unsuitable for applications in e.g. wind power turbines. More advanced direct drive (gearbox-less) machines suffer from cost, size, and efficiency limitations. Most current solutions do not provide a good fit to the requirements of advanced machine usage, where efficiency, mass, volume, reliability, cost-effectiveness, and volume production remain limitations.
Magnax is a Belgian startup team combining unique practical engineering and commercial start-up experience with world-class electric machine research. We have developed a unique, proprietary variant of axial flux direct drive machine, which can provide a step change in efficiency, size, reliability, manufacturing resource requirement, and cost-effectiveness.
Magnax has developed a 100kW full-scale MVP prototype, which is undergoing testing in commercially viable prototype systems within micro-grid wind power solution. The proposed project will develop this concept further: scaling it to MW generators for use in offshore/utility wind power projects, and developing a high-speed motor (HS) version for use in demanding electric motor applications – such as electric vehicles. In phase 1, we will analyse these broader potential markets, and develop a roadmap to take the MW and HS products to market via validation in commercial trials (phase 2), and scaling to market (phase 3).
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/808061
Start date: 01-01-2018
End date: 30-04-2018
Total budget - Public funding: 71 429,00 Euro - 50 000,00 Euro
Cordis data

Original description

Electric machines (generators and motors) are ubiquitous, the cornerstones of the modern world and the transition into a low-carbon economy. The impact of electrical machine’s performance on all aspects of energy, from cost-effectiveness to environmental footprint, cannot be overstated. Most machines, however, are based induction motor + gearboxes combinations. These have limited efficiencies and poor reliability, making them unsuitable for applications in e.g. wind power turbines. More advanced direct drive (gearbox-less) machines suffer from cost, size, and efficiency limitations. Most current solutions do not provide a good fit to the requirements of advanced machine usage, where efficiency, mass, volume, reliability, cost-effectiveness, and volume production remain limitations.
Magnax is a Belgian startup team combining unique practical engineering and commercial start-up experience with world-class electric machine research. We have developed a unique, proprietary variant of axial flux direct drive machine, which can provide a step change in efficiency, size, reliability, manufacturing resource requirement, and cost-effectiveness.
Magnax has developed a 100kW full-scale MVP prototype, which is undergoing testing in commercially viable prototype systems within micro-grid wind power solution. The proposed project will develop this concept further: scaling it to MW generators for use in offshore/utility wind power projects, and developing a high-speed motor (HS) version for use in demanding electric motor applications – such as electric vehicles. In phase 1, we will analyse these broader potential markets, and develop a roadmap to take the MW and HS products to market via validation in commercial trials (phase 2), and scaling to market (phase 3).

Status

CLOSED

Call topic

SMEInst-09-2016-2017

Update Date

27-10-2022
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Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT)
H2020-EU.2.1.1.0. INDUSTRIAL LEADERSHIP - ICT - Cross-cutting calls
H2020-SMEINST-1-2016-2017
SMEInst-09-2016-2017 Stimulating the innovation potential of SMEs for a low carbon and efficient energy system
H2020-SMEINST-2-2016-2017
SMEInst-09-2016-2017 Stimulating the innovation potential of SMEs for a low carbon and efficient energy system
H2020-EU.2.3. INDUSTRIAL LEADERSHIP - Innovation In SMEs
H2020-EU.2.3.1. Mainstreaming SME support, especially through a dedicated instrument
H2020-SMEINST-1-2016-2017
SMEInst-09-2016-2017 Stimulating the innovation potential of SMEs for a low carbon and efficient energy system
H2020-SMEINST-2-2016-2017
SMEInst-09-2016-2017 Stimulating the innovation potential of SMEs for a low carbon and efficient energy system
H2020-EU.3. SOCIETAL CHALLENGES
H2020-EU.3.3. SOCIETAL CHALLENGES - Secure, clean and efficient energy
H2020-EU.3.3.0. Cross-cutting call topics
H2020-SMEINST-1-2016-2017
SMEInst-09-2016-2017 Stimulating the innovation potential of SMEs for a low carbon and efficient energy system
H2020-SMEINST-2-2016-2017
SMEInst-09-2016-2017 Stimulating the innovation potential of SMEs for a low carbon and efficient energy system