INOVER21 | Mass-customisation of custom-made medical implants

Summary
Custom-Made Implants (CMIs) are considered to be a superior solution for the treatment of patients with rare and severe clinical conditions since they ensure better fit, lower surgical invasiveness, shorter surgery time, faster healing, reduce risks of infection, joint dislocation and revision surgeries leading to lower total pathology treatment costs. Also, they provide fuller restoration of patient’s physical performance and higher quality of life by reducing or avoiding side effects. Thus, CMIs provide added value for all - patients, surgeons, medical institutions and health insurance funds. However, CMIs currently fail to achieve large-scale commercial success due to high price, long lead times and dominated surgical approach oriented towards standard solutions. Currently CMIs in value account for only ~1.4% of implant market.
Ortho Baltic has developed the technological infrastructure for CMIs design, manufacturing and validation. It consist of surgeon-manufacturer co-creation and communication tool MICE (Medical Implants Customization Engine) and factory floor management system MC Dynamics (Mass Customization Dynamics) that together provide a chance to proceed to mass customization of CMIs. This will lead to the significant decrease of manufacturing costs and lead times. Already today Ortho Baltic offers CMIs for a ~21% lower price than standard modular implants. However, with the successful implementation of the project it could offer CMIs twice cheaper (for an average price of €3260) by 2023 and with lead time < 2 weeks. The profit is expected to be around 1,5 million in 2023. To reach this, during Phase 2 project Ortho Baltic will expand the functionalities of both systems, transfer them to new technology platforms (MICE - to web based platform),pilot them as well as develop supporting tools for CMI application in surgical treatment (clinical decision support and training software MICE Trainer and international curriculum for medical students and surgeons).
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/768197
Start date: 01-07-2017
End date: 31-12-2019
Total budget - Public funding: 2 267 398,75 Euro - 1 587 179,00 Euro
Cordis data

Original description

Custom-Made Implants (CMIs) are considered to be a superior solution for the treatment of patients with rare and severe clinical conditions since they ensure better fit, lower surgical invasiveness, shorter surgery time, faster healing, reduce risks of infection, joint dislocation and revision surgeries leading to lower total pathology treatment costs. Also, they provide fuller restoration of patient’s physical performance and higher quality of life by reducing or avoiding side effects. Thus, CMIs provide added value for all - patients, surgeons, medical institutions and health insurance funds. However, CMIs currently fail to achieve large-scale commercial success due to high price, long lead times and dominated surgical approach oriented towards standard solutions. Currently CMIs in value account for only ~1.4% of implant market.
Ortho Baltic has developed the technological infrastructure for CMIs design, manufacturing and validation. It consist of surgeon-manufacturer co-creation and communication tool MICE (Medical Implants Customization Engine) and factory floor management system MC Dynamics (Mass Customization Dynamics) that together provide a chance to proceed to mass customization of CMIs. This will lead to the significant decrease of manufacturing costs and lead times. Already today Ortho Baltic offers CMIs for a ~21% lower price than standard modular implants. However, with the successful implementation of the project it could offer CMIs twice cheaper (for an average price of €3260) by 2023 and with lead time < 2 weeks. The profit is expected to be around 1,5 million in 2023. To reach this, during Phase 2 project Ortho Baltic will expand the functionalities of both systems, transfer them to new technology platforms (MICE - to web based platform),pilot them as well as develop supporting tools for CMI application in surgical treatment (clinical decision support and training software MICE Trainer and international curriculum for medical students and surgeons).

Status

CLOSED

Call topic

SMEInst-12-2016-2017

Update Date

27-10-2022
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Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.3. INDUSTRIAL LEADERSHIP - Innovation In SMEs
H2020-EU.2.3.1. Mainstreaming SME support, especially through a dedicated instrument
H2020-SMEINST-1-2016-2017
SMEInst-12-2016-2017 New business models for inclusive, innovative and reflective societies
H2020-SMEINST-2-2016-2017
SMEInst-12-2016-2017 New business models for inclusive, innovative and reflective societies
H2020-EU.3. SOCIETAL CHALLENGES
H2020-EU.3.6. SOCIETAL CHALLENGES - Europe In A Changing World - Inclusive, Innovative And Reflective Societies
H2020-EU.3.6.0. Cross-cutting call topics
H2020-SMEINST-1-2016-2017
SMEInst-12-2016-2017 New business models for inclusive, innovative and reflective societies
H2020-SMEINST-2-2016-2017
SMEInst-12-2016-2017 New business models for inclusive, innovative and reflective societies