SOFTSLIDE | Industrialization and commercialization of mass production processes for the texturing during moulding of dynamic seals in order to increase industrial equipment energy efficiency and durability

Summary
Softslide project's main objective is to generate €60 M revenue, an EBIDTA of €19,9M and 350 new jobs with the commercialization of SoftSlide's technology estimated from a conservative sub-market share of 15% of the total elastomeric and plastic dynamic seals European market. SoftSlide technology will positively impact the seal industry by providing around €3315 M/year in energy savings for hydraulic and pneumatic end-users.
Energy losses caused by friction within dynamic seals in rotating, moving and reciprocating devices (e.g. motors, valves, air compressors, accumulators...) represent up to 25% of total energy consumption. In addition, dynamic seals related friction, damages the seal surface overtime, thus reducing its lifetime. Although, it is of common knowledge that low-friction dynamic seals can be obtained by specifically designing and engraving micro-patterns on the seal contact area (area in contact with the moving mechanism), current seals' mass production processes do not incorporate this crucial step. To get a low-friction dynamic seal, the micro-pattern needs to be individually engraved, seal by seal at an independent later stage, once the seal has been produced. This greatly increases the cost and limits the productivity of low-friction dynamic seals being impossible for end-users to include these in their systems. SoftSlide project has created a mass production process that transfers micro-patterns during moulding stage to obtain low-friction, high performing dynamic seals. This process can be easily adopted by dynamic seals manufacturers seals with an insignificant cost increase.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/760680
Start date: 01-05-2017
End date: 31-10-2019
Total budget - Public funding: 2 585 910,00 Euro - 1 986 049,00 Euro
Cordis data

Original description

Softslide project's main objective is to generate €60 M revenue, an EBIDTA of €19,9M and 350 new jobs with the commercialization of SoftSlide's technology estimated from a conservative sub-market share of 15% of the total elastomeric and plastic dynamic seals European market. SoftSlide technology will positively impact the seal industry by providing around €3315 M/year in energy savings for hydraulic and pneumatic end-users.
Energy losses caused by friction within dynamic seals in rotating, moving and reciprocating devices (e.g. motors, valves, air compressors, accumulators...) represent up to 25% of total energy consumption. In addition, dynamic seals related friction, damages the seal surface overtime, thus reducing its lifetime. Although, it is of common knowledge that low-friction dynamic seals can be obtained by specifically designing and engraving micro-patterns on the seal contact area (area in contact with the moving mechanism), current seals' mass production processes do not incorporate this crucial step. To get a low-friction dynamic seal, the micro-pattern needs to be individually engraved, seal by seal at an independent later stage, once the seal has been produced. This greatly increases the cost and limits the productivity of low-friction dynamic seals being impossible for end-users to include these in their systems. SoftSlide project has created a mass production process that transfers micro-patterns during moulding stage to obtain low-friction, high performing dynamic seals. This process can be easily adopted by dynamic seals manufacturers seals with an insignificant cost increase.

Status

CLOSED

Call topic

FTIPilot-01-2016

Update Date

11-05-2024
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Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Communication Layer (RAMI 4.0)
ISO/IEC 30165 - Internet of Things (IoT) -Real-time IoT framework
FTIPilot-01-2016 Fast Track to Innovation Pilot