BladeSave | Risk Based Technology for Blade Structural Assessment

Summary
Wind energy is one of the fastest growing sectors in the world's energy markets. According to the EWEA, the European wind market it is expected to grow consistently at a compound annual growth rate of 9.8%. As annual blade failures are estimated at around 3,800 with poor maintenance the most common cause of accidents, ensuring the integrity of blades is a key issue with respect to the business, safety and the environment. The overall problem envisaged is the lack of effective condition monitoring systems for the blades, representing a business opportunity for the project’s partners Hence, the Project aims to commercialize a novel solution, BladeSave, marketed as a fusion between a Fibre Optic Structural Health Monitoring System providing multi-sensing capability and a management software incorporating risk based inspection data analysis and offering a comprehensive solution for blade monitoring, repair and management. Based on existing technologies developed by the partners at TRL6, BladeSave will assist WFOs in satisfying newly imposed regulations by the European Agency for Safety and Health at Work (amendments to EN 50308) and benefit European ISPs in the CM services market, giving them a competitive edge over global rivals. Our product market target consists predominantly of the WTFs installed before 2011 (currently around 71,620 in Europe) as old wind turbines have an average annual maintenance cost larger than newer models, are not covered by warranties and offer a bigger risk of catastrophic failures. The project brings together five experienced companies with a unique set of skills and expertise in the wind industry. BladeSave will have an impact on both European and foreign markets, and over the five year sales projection, we forecast a total cumulative gross profits of at least €48 million, a return of EU investment of 23:1 and the creation of about 380 jobs within consortium and associated companies which are part of the supply chain.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/760353
Start date: 01-06-2017
End date: 31-08-2020
Total budget - Public funding: 2 540 227,50 Euro - 1 988 909,00 Euro
Cordis data

Original description

Wind energy is one of the fastest growing sectors in the world's energy markets. According to the EWEA, the European wind market it is expected to grow consistently at a compound annual growth rate of 9.8%. As annual blade failures are estimated at around 3,800 with poor maintenance the most common cause of accidents, ensuring the integrity of blades is a key issue with respect to the business, safety and the environment. The overall problem envisaged is the lack of effective condition monitoring systems for the blades, representing a business opportunity for the project’s partners Hence, the Project aims to commercialize a novel solution, BladeSave, marketed as a fusion between a Fibre Optic Structural Health Monitoring System providing multi-sensing capability and a management software incorporating risk based inspection data analysis and offering a comprehensive solution for blade monitoring, repair and management. Based on existing technologies developed by the partners at TRL6, BladeSave will assist WFOs in satisfying newly imposed regulations by the European Agency for Safety and Health at Work (amendments to EN 50308) and benefit European ISPs in the CM services market, giving them a competitive edge over global rivals. Our product market target consists predominantly of the WTFs installed before 2011 (currently around 71,620 in Europe) as old wind turbines have an average annual maintenance cost larger than newer models, are not covered by warranties and offer a bigger risk of catastrophic failures. The project brings together five experienced companies with a unique set of skills and expertise in the wind industry. BladeSave will have an impact on both European and foreign markets, and over the five year sales projection, we forecast a total cumulative gross profits of at least €48 million, a return of EU investment of 23:1 and the creation of about 380 jobs within consortium and associated companies which are part of the supply chain.

Status

CLOSED

Call topic

FTIPilot-01-2016

Update Date

11-05-2024
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Interoperability (ICT)
Industrial Reference ICT Architectures
Reference Architectural Model Industrie 4.0 (RAMI 4.0)
RAMI 4.0 Vertical Axis and associated standards
Communication Layer (RAMI 4.0)
ISO/IEC 30165 - Internet of Things (IoT) -Real-time IoT framework
FTIPilot-01-2016 Fast Track to Innovation Pilot