MECALO | CO2 FREE PRODUCTION OF CRITICAL RAW MATERIALS USING HYDROGEN

Summary
Several materials are produced by carbothermic reduction, using fossil carbon as a raw material and with CO2 as an unavoidable by-product. Since the use of hydrogen does not generate CO2 emissions, hydrogen can be a solution for decarbonising these otherwise hard-to-abate industries. In-fact, hydrogen from renewable energy sources is expected to contribute to decarbonise a large part of the EU's metallurgical industry by 2050. However, since it is not as strong a reducing agent as carbon, there are several metals that cannot be produced directly with hydrogen. Some of these, such as silicon (Si) and manganese (Mn), are crucial for successfully building Europe’s clean technology value chains and meeting the EU’s 2050 climate neutrality goal. In fact, Si and Mn are both defined as Critical Raw Materials (CRMs) and Strategic Raw Materials (SRMs). The European Commission has proposed a regulation on that aims to strengthen the EU’s capacities and resilience along the CRM and SRM value chains. This cannot be done in a sustainable way unless production of CRMs and SRMs can be performed without CO2 emissions.
The overall ambition of MECALO is to develop an innovative CO2-free production concept for CRMS where renewable hydrogen is used to eliminate the need for fossil carbon . Our goals are:
- To target 95% reduction of CO2-emissions from Si and Mn production
- To replace 9 million tonnes of annual coal imports by 15 billion Nm3 of H2 in 2050
- To save 33 million tonnes of annual CO2 emissions in 2050
Our concept will be applicable to all carbon reduction processes without any need for completely new, low TRL production technology. Therefore, MECALO will strengthen the EU’s capacities and resilience for a secured and sustainable supply of these CRMs.

MECALO is gathering EU leading RTO and industries along the CRM value chain, including two major players in the field of Si and Mn production.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101177480
Start date: 01-10-2024
End date: 31-03-2028
Total budget - Public funding: 9 948 357,00 Euro - 9 948 357,00 Euro
Cordis data

Original description

Several materials are produced by carbothermic reduction, using fossil carbon as a raw material and with CO2 as an unavoidable by-product. Since the use of hydrogen does not generate CO2 emissions, hydrogen can be a solution for decarbonising these otherwise hard-to-abate industries. In-fact, hydrogen from renewable energy sources is expected to contribute to decarbonise a large part of the EU's metallurgical industry by 2050. However, since it is not as strong a reducing agent as carbon, there are several metals that cannot be produced directly with hydrogen. Some of these, such as silicon (Si) and manganese (Mn), are crucial for successfully building Europe’s clean technology value chains and meeting the EU’s 2050 climate neutrality goal. In fact, Si and Mn are both defined as Critical Raw Materials (CRMs) and Strategic Raw Materials (SRMs). The European Commission has proposed a regulation on that aims to strengthen the EU’s capacities and resilience along the CRM and SRM value chains. This cannot be done in a sustainable way unless production of CRMs and SRMs can be performed without CO2 emissions.
The overall ambition of MECALO is to develop an innovative CO2-free production concept for CRMS where renewable hydrogen is used to eliminate the need for fossil carbon . Our goals are:
- To target 95% reduction of CO2-emissions from Si and Mn production
- To replace 9 million tonnes of annual coal imports by 15 billion Nm3 of H2 in 2050
- To save 33 million tonnes of annual CO2 emissions in 2050
Our concept will be applicable to all carbon reduction processes without any need for completely new, low TRL production technology. Therefore, MECALO will strengthen the EU’s capacities and resilience for a secured and sustainable supply of these CRMs.

MECALO is gathering EU leading RTO and industries along the CRM value chain, including two major players in the field of Si and Mn production.

Status

SIGNED

Call topic

HORIZON-CL4-2024-TWIN-TRANSITION-01-34

Update Date

15-10-2024
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Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.4 Digital, Industry and Space
HORIZON.2.4.9 Low-Carbon and Clean Industries
HORIZON-CL4-2024-TWIN-TRANSITION-01
HORIZON-CL4-2024-TWIN-TRANSITION-01-34