ZEROSTEEL | Decarbonized Steel Production with Novel Processes

Summary
The ZEROSTEEL project aims at reducing the CO2 emissions in the steel production applying novel technologies, integrating green hydrogen, coming from local networks and electrolyzers, for the direct reduction of the iron ore. In particular, four novel direct reduction processes will be applied which will be integrated from hydrogen or/and renewables, namely (a) the Circored Fluidized Bed (CFB), (b) the rotary kiln direct reduction, (c) the hydrogen plasma smelting reduction and (d) the molten oxide electrolysis. Additionally, the possibility of utilizing biomass to produce green hydrogen will be also investigated, aiming at the valorisation of biobased residues as well as the development of a Digital Twin for AI-based steel quality monitoring. Biochars will be also be produced from the biomass utilization which will be applied as alternatives foaming agents at the EAF process. At last novel hydrogen- based hydrogen-based technolgiestechnologies will be integrated in the forming and shaping of the steel closing the loop of the zero emissions technologies for the steel production. The above-mentioned activities will be completed by a detailed life cycle and environmental assessments along with a clear business case for the exploitation of project’s activities and the corresponding business plan.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101178435
Start date: 01-10-2024
End date: 30-09-2028
Total budget - Public funding: 4 998 951,25 Euro - 4 998 931,00 Euro
Cordis data

Original description

The ZEROSTEEL project aims at reducing the CO2 emissions in the steel production applying novel technologies, integrating green hydrogen, coming from local networks and electrolyzers, for the direct reduction of the iron ore. In particular, four novel direct reduction processes will be applied which will be integrated from hydrogen or/and renewables, namely (a) the Circored Fluidized Bed (CFB), (b) the rotary kiln direct reduction, (c) the hydrogen plasma smelting reduction and (d) the molten oxide electrolysis. Additionally, the possibility of utilizing biomass to produce green hydrogen will be also investigated, aiming at the valorisation of biobased residues as well as the development of a Digital Twin for AI-based steel quality monitoring. Biochars will be also be produced from the biomass utilization which will be applied as alternatives foaming agents at the EAF process. At last novel hydrogen- based hydrogen-based technolgiestechnologies will be integrated in the forming and shaping of the steel closing the loop of the zero emissions technologies for the steel production. The above-mentioned activities will be completed by a detailed life cycle and environmental assessments along with a clear business case for the exploitation of project’s activities and the corresponding business plan.

Status

SIGNED

Call topic

HORIZON-CL4-2024-TWIN-TRANSITION-01-46

Update Date

26-12-2024
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Clean Steel Partnership
Clean Steel Partnership Call 2024
HORIZON-CL4-2024-TWIN-TRANSITION-01-46 CO2-neutral steel production with hydrogen, secondary carbon carriers and electricity OR innovative steel applications for low CO2 emissions (Clean Steel Partnership) (RIA)
Horizon Europe
HORIZON.2 Global Challenges and European Industrial Competitiveness
HORIZON.2.4 Digital, Industry and Space
HORIZON.2.4.9 Low-Carbon and Clean Industries
HORIZON-CL4-2024-TWIN-TRANSITION-01
HORIZON-CL4-2024-TWIN-TRANSITION-01-46 CO2-neutral steel production with hydrogen, secondary carbon carriers and electricity OR innovative steel applications for low CO2 emissions (Clean Steel Partnership) (RIA)