MICROSEM | Super-resolution microscopy for semiconductor metrology

Summary
Super-resolution microscopy has revolutionized imaging by breaking what was believed to be unbreakable: the diffraction limit – which determines what a microscope can resolve. However, many disciplines in science and engineering cannot benefit from super-resolution microscopy, because practically all current super-resolution microscopes require fluorescence, often introduced by labelling – that is chemically modifying – the samples of interest.
The semiconductor industry is the driver of digitization by producing ever smaller integrated circuits for faster computer chips, and has worldwide importance. The critical dimensions of the latest generation of chips are in the nanometer range, enabled by the breakthrough technology of extreme-ultraviolet nanolithography. An efficient production process requires constant quality inspection of the printed features, either directly on the integrated circuits or on dedicated metrology targets. However, the resolution of current all-optical microscopy-based metrology methods cannot keep pace with the fast development of smaller structures by nanolithography.
Within my ERC Starting Grant, I demonstrated that high-harmonic generation – that is the frequency upconversion of laser pulses – can be optically suppressed and spatially confined in semiconductors without the need for labelling. This can be utilized as sub-diffraction emission for super-resolution scanning microscopy. I will further develop this technique in MICROSEM in order to reach resolution below 100 nm in a conventional optical microscope operating in the visible and ultraviolet region, without the need of complicated vacuum equipment. This will enable crucial applications for semiconductor wafer metrology. I will demonstrate new in-device metrology, and pave the way for additional advanced at-resolution metrology schemes. To ensure knowledge transfer I enlisted one of the key players in the semiconductor industry as collaborator for MICROSEM.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/101189462
Start date: 01-10-2024
End date: 31-03-2026
Total budget - Public funding: - 150 000,00 Euro
Cordis data

Original description

Super-resolution microscopy has revolutionized imaging by breaking what was believed to be unbreakable: the diffraction limit – which determines what a microscope can resolve. However, many disciplines in science and engineering cannot benefit from super-resolution microscopy, because practically all current super-resolution microscopes require fluorescence, often introduced by labelling – that is chemically modifying – the samples of interest.
The semiconductor industry is the driver of digitization by producing ever smaller integrated circuits for faster computer chips, and has worldwide importance. The critical dimensions of the latest generation of chips are in the nanometer range, enabled by the breakthrough technology of extreme-ultraviolet nanolithography. An efficient production process requires constant quality inspection of the printed features, either directly on the integrated circuits or on dedicated metrology targets. However, the resolution of current all-optical microscopy-based metrology methods cannot keep pace with the fast development of smaller structures by nanolithography.
Within my ERC Starting Grant, I demonstrated that high-harmonic generation – that is the frequency upconversion of laser pulses – can be optically suppressed and spatially confined in semiconductors without the need for labelling. This can be utilized as sub-diffraction emission for super-resolution scanning microscopy. I will further develop this technique in MICROSEM in order to reach resolution below 100 nm in a conventional optical microscope operating in the visible and ultraviolet region, without the need of complicated vacuum equipment. This will enable crucial applications for semiconductor wafer metrology. I will demonstrate new in-device metrology, and pave the way for additional advanced at-resolution metrology schemes. To ensure knowledge transfer I enlisted one of the key players in the semiconductor industry as collaborator for MICROSEM.

Status

SIGNED

Call topic

ERC-2024-POC

Update Date

21-11-2024
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Horizon Europe
HORIZON.1 Excellent Science
HORIZON.1.1 European Research Council (ERC)
HORIZON.1.1.1 Frontier science
ERC-2024-POC ERC PROOF OF CONCEPT GRANTS