SPS_TFP_SQ | TFP Strut Qualification

Summary
This proposal aims at qualification by extensive testing of market relevant carbon fibre struts manufactured with the tailored fibre placement (TFP) technology up to TRL 8 for space applications.
A strut is a very common structural element in launchers and satellites. The main novelty of the proposed solution is that even the fittings are carbon (state-of-the-art is metal).
The requirements and market relevance will be determined together with two lead customers, Airbus Defence and Space (DS) and OHB System. The lead customers are interested to buy and fly the product once qualified.
Large mass savings (75%) compared to state-of-the-art solutions have been demonstrated in the successful phase 1 study, which concluded with manufacturing of a prototype.
Cost and manufacturing time reduction, increased thermal stability and a reduced environmental footprint have been identified, too.
A business plan has been developed in the phase 1 study showing the economic viability of the project even in conservative sales and cost scenarios, while showing large potential in more optimistic scenarios. All scenarios imply creation of new job positions.
The impact of the product on the market is considered to be a game-changer with the potential to re-define the state-of-the-art. The target market is the worldwide market with particular focus on the European and US market segment.
The impact for the partner consortium is a significant increase in turnover, profit, personnel and the development of new business areas. Growth is particularly strong for the project coordinator with the potential to double the company turnover and staff size within just 5 years. Such growth in the space market is aligned with the business strategy of all project partners.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/696376
Start date: 01-10-2015
End date: 31-01-2018
Total budget - Public funding: 1 687 500,00 Euro - 1 153 250,00 Euro
Cordis data

Original description

This proposal aims at qualification by extensive testing of market relevant carbon fibre struts manufactured with the tailored fibre placement (TFP) technology up to TRL 8 for space applications.
A strut is a very common structural element in launchers and satellites. The main novelty of the proposed solution is that even the fittings are carbon (state-of-the-art is metal).
The requirements and market relevance will be determined together with two lead customers, Airbus Defence and Space (DS) and OHB System. The lead customers are interested to buy and fly the product once qualified.
Large mass savings (75%) compared to state-of-the-art solutions have been demonstrated in the successful phase 1 study, which concluded with manufacturing of a prototype.
Cost and manufacturing time reduction, increased thermal stability and a reduced environmental footprint have been identified, too.
A business plan has been developed in the phase 1 study showing the economic viability of the project even in conservative sales and cost scenarios, while showing large potential in more optimistic scenarios. All scenarios imply creation of new job positions.
The impact of the product on the market is considered to be a game-changer with the potential to re-define the state-of-the-art. The target market is the worldwide market with particular focus on the European and US market segment.
The impact for the partner consortium is a significant increase in turnover, profit, personnel and the development of new business areas. Growth is particularly strong for the project coordinator with the potential to double the company turnover and staff size within just 5 years. Such growth in the space market is aligned with the business strategy of all project partners.

Status

CLOSED

Call topic

Space-SME-2015-2

Update Date

27-10-2022
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Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.6. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Space
H2020-EU.2.1.6.0. Cross-cutting call topics
H2020-SMEINST-2-2015
Space-SME-2015-2 SME Instrument
H2020-EU.2.3. INDUSTRIAL LEADERSHIP - Innovation In SMEs
H2020-EU.2.3.1. Mainstreaming SME support, especially through a dedicated instrument
H2020-SMEINST-2-2015
Space-SME-2015-2 SME Instrument