KEMISTATIC | New Electro Spraying Process of Two-Component, Solvent-Free, Fast-Curing, Liquid Resins

Summary
Powder coating is the leading coating method, as it forms a high-resistance layer, without the need of a solvent to keep the binder and filler parts in a liquid suspension form. However, polymers used for the epoxy powder coating contain Bisphenol A which can have serious adverse health effects. Moreover, the aesthetic value is low due to peel off or pinhole phenomenon and the range of applications and the substrate size are limited, as the substrate needs to follow a heating curing process (at 180-200oC). Thus, the coating industry is in need of a technology, able to be applied on a wide range of materials, providing enhanced aesthetic potential, at a cost and energy-efficient way.

KEMICA COATINGS is an expert on the field of polyurethane and poly (urea-urethane)-based high performance resins. Since 1992, we have spent more than €2M on R&D to find an innovative solution to face those challenges; KEMISTATIC process is a pioneering, sustainable coating technology, consisted of a new generation of ''green'', two-component, liquid resins to be applied through an innovative electrostatic spraying method, without the need to heat the substrate. Our new resins are completely solvent and Bisphenol A free. We create a coating technology of low initial investment (€150,000), able to save up to 150m3/h of gas emissions. Moreover, it can be applied on any size and type of material, including wood, EPS, electrical equipment, etc. In addition, it has a strong aesthetic aspect, as it provides an endless finishing variety.

The overall aim of KEMISTATIC is to commercialize a new sustainable coating process with enhanced technical and application opportunities, replacing the conventional powder and liquid paint coating systems. With this project, KEMICA COATINGS aims to reach revenues of about €33 million after the fifth year of commercialization, and create at least 113 new job positions. With a Phase 2 investment of €2.8M, this would imply a Return of Investment of 3.39.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/744726
Start date: 01-11-2016
End date: 31-03-2017
Total budget - Public funding: 71 429,00 Euro - 50 000,00 Euro
Cordis data

Original description

Powder coating is the leading coating method, as it forms a high-resistance layer, without the need of a solvent to keep the binder and filler parts in a liquid suspension form. However, polymers used for the epoxy powder coating contain Bisphenol A which can have serious adverse health effects. Moreover, the aesthetic value is low due to peel off or pinhole phenomenon and the range of applications and the substrate size are limited, as the substrate needs to follow a heating curing process (at 180-200oC). Thus, the coating industry is in need of a technology, able to be applied on a wide range of materials, providing enhanced aesthetic potential, at a cost and energy-efficient way.

KEMICA COATINGS is an expert on the field of polyurethane and poly (urea-urethane)-based high performance resins. Since 1992, we have spent more than €2M on R&D to find an innovative solution to face those challenges; KEMISTATIC process is a pioneering, sustainable coating technology, consisted of a new generation of ''green'', two-component, liquid resins to be applied through an innovative electrostatic spraying method, without the need to heat the substrate. Our new resins are completely solvent and Bisphenol A free. We create a coating technology of low initial investment (€150,000), able to save up to 150m3/h of gas emissions. Moreover, it can be applied on any size and type of material, including wood, EPS, electrical equipment, etc. In addition, it has a strong aesthetic aspect, as it provides an endless finishing variety.

The overall aim of KEMISTATIC is to commercialize a new sustainable coating process with enhanced technical and application opportunities, replacing the conventional powder and liquid paint coating systems. With this project, KEMICA COATINGS aims to reach revenues of about €33 million after the fifth year of commercialization, and create at least 113 new job positions. With a Phase 2 investment of €2.8M, this would imply a Return of Investment of 3.39.

Status

CLOSED

Call topic

SMEInst-02-2016-2017

Update Date

27-10-2022
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Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.2. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies
H2020-EU.2.1.2.0. INDUSTRIAL LEADERSHIP - Nanotechnologies - Cross-cutting call topics
H2020-SMEINST-1-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-SMEINST-2-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-EU.2.1.3. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials
H2020-EU.2.1.3.0. Cross-cutting call topics
H2020-SMEINST-1-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-SMEINST-2-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-EU.2.1.5. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
H2020-EU.2.1.5.0. Cross-cutting call topics
H2020-SMEINST-1-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-SMEINST-2-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-EU.2.3. INDUSTRIAL LEADERSHIP - Innovation In SMEs
H2020-EU.2.3.1. Mainstreaming SME support, especially through a dedicated instrument
H2020-SMEINST-1-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-SMEINST-2-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs