PUZZLE_DIE | PUZZLE_DIE: an innovative solution for a faster and cheaper car weight reduction to help carmakers to meet European limits to CO2 emissions.

Summary
Meeting the new EU CO2 emission limits is imperative for automakers: otherwise the sanctions would be unbearable. Automakers have several options they can pursue in parallel. One of these is to achieve weight reduction, mainly by replacing steel with equally resistant but lighter weight materials and Aluminium is one of the leading materials. However, replacement comes at a cost that the end market does not recognize and it is this cost that drives manufacturers choices.
Our project aims to reduce the current costs of production of components in Aluminium through the engineering of a new technique for construction of the dies, a technique which will revolutionize the world of aluminium die-casting (95% of all automotive parts in Aluminium are produced by the hot die-casting process), making it the competitive material to replace steel. In the mid-term, automakers will be able to intensify the use of aluminium as a replacement for steel and do so faster and more cheaply than afforded by other light materials, accelerating the process of weight reduction of the vehicle.
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More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/766907
Start date: 01-06-2017
End date: 30-11-2019
Total budget - Public funding: 2 975 355,00 Euro - 2 082 748,00 Euro
Cordis data

Original description

Meeting the new EU CO2 emission limits is imperative for automakers: otherwise the sanctions would be unbearable. Automakers have several options they can pursue in parallel. One of these is to achieve weight reduction, mainly by replacing steel with equally resistant but lighter weight materials and Aluminium is one of the leading materials. However, replacement comes at a cost that the end market does not recognize and it is this cost that drives manufacturers choices.
Our project aims to reduce the current costs of production of components in Aluminium through the engineering of a new technique for construction of the dies, a technique which will revolutionize the world of aluminium die-casting (95% of all automotive parts in Aluminium are produced by the hot die-casting process), making it the competitive material to replace steel. In the mid-term, automakers will be able to intensify the use of aluminium as a replacement for steel and do so faster and more cheaply than afforded by other light materials, accelerating the process of weight reduction of the vehicle.

Status

CLOSED

Call topic

SMEInst-10-2016-2017

Update Date

27-10-2022
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Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT)
H2020-EU.2.1.1.0. INDUSTRIAL LEADERSHIP - ICT - Cross-cutting calls
H2020-SMEINST-1-2016-2017
SMEInst-10-2016-2017 Small business innovation research for Transport and Smart Cities Mobility
H2020-SMEINST-2-2016-2017
SMEInst-10-2016-2017 Small business innovation research for Transport and Smart Cities Mobility
H2020-EU.2.3. INDUSTRIAL LEADERSHIP - Innovation In SMEs
H2020-EU.2.3.1. Mainstreaming SME support, especially through a dedicated instrument
H2020-SMEINST-1-2016-2017
SMEInst-10-2016-2017 Small business innovation research for Transport and Smart Cities Mobility
H2020-SMEINST-2-2016-2017
SMEInst-10-2016-2017 Small business innovation research for Transport and Smart Cities Mobility
H2020-EU.3. SOCIETAL CHALLENGES
H2020-EU.3.4. SOCIETAL CHALLENGES - Smart, Green And Integrated Transport
H2020-EU.3.4.0. Cross-cutting call topics
H2020-SMEINST-1-2016-2017
SMEInst-10-2016-2017 Small business innovation research for Transport and Smart Cities Mobility
H2020-SMEINST-2-2016-2017
SMEInst-10-2016-2017 Small business innovation research for Transport and Smart Cities Mobility