PRECOPAL | Zero Corrosion Sheet Pile Elements with Glass Fiber Reinforced Polymer Bars

Summary
Steel sheet piling (SSP) is the dominant solution in the deep foundation industry (followed by precast concrete sheet piles). It presents relatively high mechanical performance and consists a light (in comparison with concrete) and affordable solution. However, SSP faces significant corrosion issues and has a maximum life expectancy of 50 years. Moreover, the interlocking system between the adjacent pile elements has minimum insulation and as such, permeability issues may arise. Finally, piling is taking place through vibration, which can cause structural disturbance in the nearby construction and noise levels of up to 90db(A)

PRECOPAL is a pioneering sheet piling solution, consisted of Glass Fiber Reinforced Polymer bars, covered by high strength concrete (90MPa). Our solution is steel-free, with zero corrosion issues. Each pile is connected with the next one with an innovative hollow cylindrical joint system, made of PVC, which minimizes water permeability. Moreover, we have developed a vibration-free piling process, through a high pressure waterjet system. As a result, we have created a sheet piling technology with double life span (100 years) and double cost efficiency than the existing solutions.

Through this project, we aim to reach annual revenues of €11.6 million after the fifth year of commercialization, and create at least 17 new job positions. With a Phase 2 investment of €1.36M, this would imply a Return of Investment of 3.84.
Unfold all
/
Fold all
More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/790367
Start date: 01-11-2017
End date: 31-03-2018
Total budget - Public funding: 71 429,00 Euro - 50 000,00 Euro
Cordis data

Original description

Steel sheet piling (SSP) is the dominant solution in the deep foundation industry (followed by precast concrete sheet piles). It presents relatively high mechanical performance and consists a light (in comparison with concrete) and affordable solution. However, SSP faces significant corrosion issues and has a maximum life expectancy of 50 years. Moreover, the interlocking system between the adjacent pile elements has minimum insulation and as such, permeability issues may arise. Finally, piling is taking place through vibration, which can cause structural disturbance in the nearby construction and noise levels of up to 90db(A)

PRECOPAL is a pioneering sheet piling solution, consisted of Glass Fiber Reinforced Polymer bars, covered by high strength concrete (90MPa). Our solution is steel-free, with zero corrosion issues. Each pile is connected with the next one with an innovative hollow cylindrical joint system, made of PVC, which minimizes water permeability. Moreover, we have developed a vibration-free piling process, through a high pressure waterjet system. As a result, we have created a sheet piling technology with double life span (100 years) and double cost efficiency than the existing solutions.

Through this project, we aim to reach annual revenues of €11.6 million after the fifth year of commercialization, and create at least 17 new job positions. With a Phase 2 investment of €1.36M, this would imply a Return of Investment of 3.84.

Status

CLOSED

Call topic

SMEInst-02-2016-2017

Update Date

27-10-2022
Images
No images available.
Geographical location(s)
Structured mapping
Unfold all
/
Fold all
Horizon 2020
H2020-EU.2. INDUSTRIAL LEADERSHIP
H2020-EU.2.1. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
H2020-EU.2.1.2. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies
H2020-EU.2.1.2.0. INDUSTRIAL LEADERSHIP - Nanotechnologies - Cross-cutting call topics
H2020-SMEINST-1-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-SMEINST-2-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-EU.2.1.3. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials
H2020-EU.2.1.3.0. Cross-cutting call topics
H2020-SMEINST-1-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-SMEINST-2-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-EU.2.1.5. INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
H2020-EU.2.1.5.0. Cross-cutting call topics
H2020-SMEINST-1-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-SMEINST-2-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-EU.2.3. INDUSTRIAL LEADERSHIP - Innovation In SMEs
H2020-EU.2.3.1. Mainstreaming SME support, especially through a dedicated instrument
H2020-SMEINST-1-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs
H2020-SMEINST-2-2016-2017
SMEInst-02-2016-2017 Accelerating the uptake of nanotechnologies advanced materials or advanced manufacturing and processing technologies by SMEs